Kawasaki Ninja Service Manual: Crankshaft Removal

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Crankshaft and Connecting Rods / Crankshaft Removal

Split the crankcase (see Crankcase Splitting).
Remove: Connecting Rod Big End Nuts [A] Connecting Rod Big End Caps [B]

NOTE

Mark and record the locations of the connecting rods and their big end caps so that they can be reassembled in their original positions.

Crankshaft Removal

Remove the crankshaft [A].

Crankshaft Removal

Remove the thrust washers [A] from the #3 main journal of the upper crankcase half as follows.

Slide [B] the thrust washers upward and remove them.

Crankshaft Removal

Crankshaft and Connecting Rods

...

Crankshaft Installation

NOTE If the crankshaft is replaced with a new one, refer to the Connecting Rod Big End Bearing/Crankshaft Main Bearing Insert Selection in the Specifications. NOTICE If the crankshaft, bearing in ...

Other materials:

Flap and Rear Fender Rear Installation
Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the figure. When installing the dampers [A] on the lower pipe [B], install it as shown in the figure. ...

Exploded View
7. US, CA and CAL Models 8. Immobilizer System Equipped Models 9. ZX1000JD/KD AD: Apply adhesive. L: Apply a non-permanent locking agent. R: Replacement Parts 13. Other than US, CA and CAL Models CL: Apply cable lubricant. EO: Apply engine oil. G: Apply grease. L: Apply a ...

Wiring Diagram (Other than US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...