Kawasaki Ninja Service Manual: Brake Fluid Change

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Replacement Parts / Brake Fluid Change

NOTE

The procedure to change the front brake fluid is as follows.

Changing the rear brake fluid is the same as for the front brake.

Brake Fluid Change


Level the brake fluid reservoir.

Brake Fluid Change


Brake Fluid Change


Repeat this operation until fresh brake fluid comes out from the plastic hose or the color of the fluid changes.

1. Open the bleed valve [A].

2. Apply the brake and hold it [B].

3. Close the bleed valve [C].

4. Release the brake [D].

NOTE

Remove the clear plastic hose.

Install the diaphragm and reservoir cap.

Follow the procedure below to install the front/rear brake fluid reservoir cap correctly.

Brake Fluid Change


Torque - Front Brake Reservoir Cap Stopper Screw: 1.2 N·m (0.12 kgf·m, 11 in·lb)

Torque - Bleed Valves: 7.8 N·m (0.80 kgf·m, 69 in·lb)

If necessary, bleed the air from the lines.

Brake Hose and Pipe Replacement
NOTICE Brake fluid quickly ruins painted plastic surfaces; any spilled fluid should be completely washed away immediately. Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal ...

Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly Remove the front master cylinder (see Front Master Cylinder Removal in the Brakes chapter). Remove the seal cover [A], circlip [B], connector [C] and O-ring ...

Other materials:

Muffler Body Installation
Replace the muffler body gasket [A] with a new one. Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber. Install the muffler body clamp [C] as shown in the figure. Insert the projection [D] into the slot [ ...

Balance Weight Installation
Check if the weight portion has any play on the blade [A] and clip [B]. If it does, discard it. WARNINGUnbalanced wheels can create an unsafe riding condition. If the balance weight has any play on the rib of the rim, the blade and/or clip have been stretched. Replace th ...

Thermostat Inspection
Remove the thermostat (see Thermostat Removal). Inspect the thermostat valve [A] at room temperature. If the valve is open, replace the thermostat with a new one. To check valve opening temperature, suspend the thermostat [A] in a container of water and raise the temperature of ...