Special Tools
Brake Lever Position AdjustmentCommutator Cleaning and Inspection
Clean the metallic debris off the between commutator
segments [A].
NOTE
Do not use emery or sand paper on the commutator.
Check the commutator for damage or abnormal wear.
Replace the starter motor with a new one if there is any
damage or wear.
Visually inspect the commutato ...
Spring Plate Free Play Adjustment
NOTE
The free play adjustment is performed by replacing the
steel plate(s).
Measure the clutch spring plate free play (see Clutch
Spring Plate Free Play Measurement), and then replace
the steel plate(s) which brings the free play within the
usable range.
Spring Plate Free Play
Usable ...
Brake Disc Warp Inspection
Raise the wheel off the ground with the jack.
Special Tools - Jack: 57001-1238
Jack Attachment: 57001-1608
For front disc inspection, turn the handlebar fully to one
side.
Set up a dial gauge against the disc [A] as shown in
the figure and measure disc runout, while turning [B] the
...