Special Tools
Brake Lever Position AdjustmentAir Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...
Starter Motor Assembly
Install the positive brush assy [A] and the starter motor
terminal [B] as shown in the figure.
Replace the O-ring [C] with a new one, and install it.
Install:
Brush Springs [A]
Negative Brush Assy [B]
Turn the stopper side [C] to inside.
Tighten:
Torque - Brush Holder S ...
Subthrottle Valve Actuator Resistance Inspection
Turn the ignition switch to OFF.
Disconnect the subthrottle valve actuator connector [A].
Connect a digital meter to the subthrottle valve actuator
connector [A].
Measure the subthrottle valve actuator resistance.
Subthrottle Valve Actuator Resistance
Connections: Y/BK lead [1 ...