Kawasaki Ninja Service Manual: Brush Lead Inspection

Kawasaki Ninja Service Manual / Electrical System / Electric Starter System / Brush Lead Inspection

Special Tool - Hand Tester: 57001-1394

If there is not close to zero ohms, the brush lead has an open. Replace the brush plate assy.

Brush Lead Inspection


Armature Inspection
Using the × 1 Ω hand tester range, measure the resistance between any two commutator segments [A]. Special Tool - Hand Tester: 57001-1394 If there is a high resistance or no readin ...

Right-hand End Cover Inspection
Using the highest hand tester range, measure the resistance as shown. Terminal Bolt and Right-hand End Cover [A] Terminal Bolt and Negative Brushes [B] Special Tool - Hand Tester: 57001- ...

Other materials:

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...

Average Mileage
This display mode shows the average mileage by numerical value counted from the start of measuring to present time. A. Average Mileage B. “AV km/L� While the average mileage is displayed, push the lower button and hold it in until the average mileage values resets to “– †...

Service Code Reading
The service code(s) is displayed on the LCD by the number of two digits. NOTE The service code of the KIBS and ABS adds “b� at the left side of the code. The service code of the ESD adds “E� at the left side of the code. When there are a number of problems, all the serv ...