Kawasaki Ninja Service Manual: Engine No. ZXT00JE003022

Kawasaki Ninja Service Manual / Appendix / Cable, Wire, and Hose Routing / Engine No. ZXT00JE003022

Engine No. ZXT00JE003022

1. Heat Insulation Rubber Plate

2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.)

3. For Air Suction Valve Cover

4. For Throttle Body Assy Holder #2 and #3

5. For Throttle Body Assy Holder #1

6. For Water Temperature Sensor

7. Insert the tab into the slot.

8. For Throttle Body Assy Holder #4

9. For Air Bleeder Hose

10. For Starter Motor Cable

11. For Crankcase Breather Hose

CAL and SEA-B1 Models

1. Green Hose (Purge) 2. Clamp (hold the white hose.) 3. Canister 4. White Hose (Vacuum) 5. Blue Hose (Breather) 6. Red Hose (Return) 7. Separator 8. Quick Rivet 9. Face the hook portion o ...

Engine No. ZXT00JE003023

1. Heat Insulation Rubber Plate 2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.) 3. For Stick Coils 4. For Throttle Body Assy Holder #2 and #3 5. For ...

Other materials:

Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure the width [B] of the gear grooves. If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced. Shift Fork Ear Thickness Standard: 5.7 6.0 mm (0.224 0.236 in.) Service Limit: 5.6 mm ...

Rear Brake Pad Installation
Check that the pad spring is in place on the caliper. Push the caliper piston in as far as it will go. Install the piston side pad [A] first, and then another pad. Fit the brake pad end into the recess [B] of the caliper holder. Install the pad pin and the plug. Tighten: Torque - ...

Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the clutch housing gear and the crankshaft primary gear. Install the spacer [A] and the clutch ...