Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Installation

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following.

Fit the tab [A] to the slot [B].

Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the figure.

Flap and Rear Fender Rear Installation

When installing the dampers [A] on the lower pipe [B], install it as shown in the figure.

Front End [C] Viewed from Upper Side [D] Viewed from Left Side [E]

Flap and Rear Fender Rear Installation

Turn the notch [A] of the lower pipe [B] toward up.
Insert the license plate light lead in the lower pipe.
For US, CA and CAL models, insert the licence plate light lead and the rear turn signal light leads in the lower pipe.

Flap and Rear Fender Rear Installation

Insert the tabs [A] into the upper pipes [B].

Flap and Rear Fender Rear Installation

Install the bracket [A] on the upper pipes as shown in the figure.

Flap and Rear Fender Rear Installation

Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B] Clear the seat lock cable [C] from the seat loc ...

Rear Fender Front Removal

Remove: Flap and Rear Fender Rear (see Flap and Rear Fender Rear Removal) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Battery (see Battery Removal in the Electrical ...

Other materials:

Steering Play Adjustment
Remove: Steering Stem Head with Handlebars (see Handlebar Removal in the Steering chapter). Bend the claws [A] of the claw washer [B] straighten. Remove: Steering Stem Locknut [C] Claw Washer Adjust the steering using the steering stem nut wrench [A]. Special Tool - Ste ...

Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the clutch housing gear and the crankshaft primary gear. Install the spacer [A] and the clutch ...

Spark Plug Replacement
Remove the stick coils (see Stick Coil Removal in the Electrical System chapter). Remove the spark plugs using the 16 mm (0.63 in.) plug wrench [A] vertically. Replace the spark plug with new ones. Standard Spark Plug Type: NGK CR9EIA-9 Insert the spark plug vertically into the sp ...