Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Installation

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following.

Fit the tab [A] to the slot [B].

Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the figure.

Flap and Rear Fender Rear Installation

When installing the dampers [A] on the lower pipe [B], install it as shown in the figure.

Front End [C] Viewed from Upper Side [D] Viewed from Left Side [E]

Flap and Rear Fender Rear Installation

Turn the notch [A] of the lower pipe [B] toward up.
Insert the license plate light lead in the lower pipe.
For US, CA and CAL models, insert the licence plate light lead and the rear turn signal light leads in the lower pipe.

Flap and Rear Fender Rear Installation

Insert the tabs [A] into the upper pipes [B].

Flap and Rear Fender Rear Installation

Install the bracket [A] on the upper pipes as shown in the figure.

Flap and Rear Fender Rear Installation

Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B] Clear the seat lock cable [C] from the seat loc ...

Rear Fender Front Removal

Remove: Flap and Rear Fender Rear (see Flap and Rear Fender Rear Removal) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Battery (see Battery Removal in the Electrical ...

Other materials:

How Do I Get Warranty Service?
If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and diagnosis. You can go to any Kawasaki dealer for warranty repairs. Your Kawasaki de ...

Special Tools
Fork Oil Level Gauge: 57001-1290 Vacuum Gauge: 57001-1369 Hand Tester: 57001-1394 Throttle Sensor Setting Adapter #1: 57001-1400 Peak Voltage Adapter: 57001-1415 Needle Adapter Set: 57001-1457 Throttle Sensor Setting Adapter: 57001-1538 Measuring Adapter: 57001-1700 ...

Stator Coil Installation
Apply a non-permanent locking agent to the threads of the stator coil bolts and tighten them. Torque - Stator Coil Bolts: 12 N·m (1.2 kgf·m, 106 in·lb) Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clea ...