Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Removal

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.

Flap and Rear Fender Rear Removal

Remove: Bolts [A] (Both Sides) Bolt [B] (Both Sides) Quick Rivets [C]
Pull the flap and rear fender rear off the rear fender front.

Flap and Rear Fender Rear Removal

Disconnect: License Plate Light Lead Connector [A] Rear Turn Signal Light Lead Connectors [B] Tail/Brake Light Connector [C]

Flap and Rear Fender Rear Removal

Remove: Bolts [A] and Bracket Flap [B] Lower Pipe [C]

Flap and Rear Fender Rear Removal

Remove the bolts [A] and the brackets [B].
Pull out the upper pipes.
Remove the bolt [C], and take off the rear fender rear from the tool kit case [D].

Flap and Rear Fender Rear Removal

Front Fender Removal

Remove: Bolts [A] with Washers (Both Sides) Reflectors (Both Sides, US, CA, CAL and AU Models) Front Fender [B] Take the brake hose off the clamp [C] (both sides). Front Fender Insta ...

Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the fig ...

Other materials:

Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease to them. Assemble: O-rings Thermostat Housing [B] Thermostat [C] Thermostat Cap [D] Install the thermostat [A] in the housing so that the air bleeder hole [B] is on top. Tighten: Torque - Thermostat Cap Bolts: 5.9 N ...

Chain Slack Adjustment
Remove the cotter pin, and loosen the axle nut. Loosen the left and right chain adjuster locknuts. A. Axle Nut B. Cotter Pin C. Adjuster D. Locknut If the chain is too loose, turn out the left and right chain adjusters evenly. If the chain is too tight, turn in the left ...

Fuel Pump Relay Inspection
Refer to the Relay Circuit Inspection in the Electrical System chapter. If the fuel pump relay is normal, check the wiring to the fuel pump relay (see Fuel Pump Relay Circuit). Special Tool - Hand Tester: 57001-1394 If the wiring is good, check the ECU for its ground and power supply (se ...