Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Removal

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.

Flap and Rear Fender Rear Removal

Remove: Bolts [A] (Both Sides) Bolt [B] (Both Sides) Quick Rivets [C]
Pull the flap and rear fender rear off the rear fender front.

Flap and Rear Fender Rear Removal

Disconnect: License Plate Light Lead Connector [A] Rear Turn Signal Light Lead Connectors [B] Tail/Brake Light Connector [C]

Flap and Rear Fender Rear Removal

Remove: Bolts [A] and Bracket Flap [B] Lower Pipe [C]

Flap and Rear Fender Rear Removal

Remove the bolts [A] and the brackets [B].
Pull out the upper pipes.
Remove the bolt [C], and take off the rear fender rear from the tool kit case [D].

Flap and Rear Fender Rear Removal

Front Fender Removal

Remove: Bolts [A] with Washers (Both Sides) Reflectors (Both Sides, US, CA, CAL and AU Models) Front Fender [B] Take the brake hose off the clamp [C] (both sides). Front Fender Insta ...

Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the fig ...

Other materials:

Spring Tension Inspection
Since a spring becomes shorter as it weakens, check its free length [A] to determine its condition. If the spring of either fork leg is shorter than the service limit, it must be replaced. If the length of a replacement spring and that of the remaining spring vary greatly, the remaining s ...

Coolant Deterioration Inspection
Remove the right lower fairing (see Lower Fairing Removal in the Frame chapter). Visually inspect the coolant in the reserve tank [A]. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the coolant is brown, iron or steel parts are rusting. I ...

Clutch Cover Assembly
Replace the needle bearings and oil seal with new ones. NOTE Install the needle bearings so that the manufacture’s mark face out. Install the needle bearings [A] and oil seal [B] position as shown in the figure. Press the upper and lower bearings so that the bearing surface [ ...