Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Removal

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.

Flap and Rear Fender Rear Removal

Remove: Bolts [A] (Both Sides) Bolt [B] (Both Sides) Quick Rivets [C]
Pull the flap and rear fender rear off the rear fender front.

Flap and Rear Fender Rear Removal

Disconnect: License Plate Light Lead Connector [A] Rear Turn Signal Light Lead Connectors [B] Tail/Brake Light Connector [C]

Flap and Rear Fender Rear Removal

Remove: Bolts [A] and Bracket Flap [B] Lower Pipe [C]

Flap and Rear Fender Rear Removal

Remove the bolts [A] and the brackets [B].
Pull out the upper pipes.
Remove the bolt [C], and take off the rear fender rear from the tool kit case [D].

Flap and Rear Fender Rear Removal

Front Fender Removal

Remove: Bolts [A] with Washers (Both Sides) Reflectors (Both Sides, US, CA, CAL and AU Models) Front Fender [B] Take the brake hose off the clamp [C] (both sides). Front Fender Insta ...

Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the fig ...

Other materials:

Tire Removal
Remove: Wheels (see Front/Rear Wheel Removal) Valve Core (Let out the air) To maintain wheel balance, mark the valve stem position on the tire with chalk so that the tire can be reinstalled in the same position. Chalk Mark or Yellow Mark [A] Valve Stem [B] Align [C] Lu ...

Swingarm Bearing Removal
Remove: Swingarm (see Swingarm Removal) Collar [A] Oil Seals [B] Sleeve [C] Circlip [D] (Right Side) Special Tool - Inside Circlip Pliers: 57001-143 Remove the ball bearing and needle bearings. Special Tool - Oil Seal & Bearing Remover [A]: 57001-1058 ...

Tightening Sequence
Generally, when installing a part with several bolts, nuts, or screws, start them all in their holes and tighten them to a snug fit. Then tighten them according to the specified sequence to prevent case warpage or deformation which can lead to malfunction. Conversely when loosening the bolts, n ...