Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Removal

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.

Flap and Rear Fender Rear Removal

Remove: Bolts [A] (Both Sides) Bolt [B] (Both Sides) Quick Rivets [C]
Pull the flap and rear fender rear off the rear fender front.

Flap and Rear Fender Rear Removal

Disconnect: License Plate Light Lead Connector [A] Rear Turn Signal Light Lead Connectors [B] Tail/Brake Light Connector [C]

Flap and Rear Fender Rear Removal

Remove: Bolts [A] and Bracket Flap [B] Lower Pipe [C]

Flap and Rear Fender Rear Removal

Remove the bolts [A] and the brackets [B].
Pull out the upper pipes.
Remove the bolt [C], and take off the rear fender rear from the tool kit case [D].

Flap and Rear Fender Rear Removal

Front Fender Removal

Remove: Bolts [A] with Washers (Both Sides) Reflectors (Both Sides, US, CA, CAL and AU Models) Front Fender [B] Take the brake hose off the clamp [C] (both sides). Front Fender Insta ...

Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the fig ...

Other materials:

Intake Air Temperature Sensor Resistance Inspection
Remove the intake air temperature sensor (see Intake Air Temperature Sensor Removal). Suspend the sensor [A] in a container of machine oil so that the heat-sensitive portion is submerged. Suspend a thermometer [B] with the heat-sensitive portion [C] located in almost the same depth with ...

Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in the ducts [B] touch the stoppers [C] of the throttle body. Be sure the hoses are routed correctly ...

Special Tools and Sealant
Hand Tester: 57001-1394 Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5: 57001-1405 Peak Voltage Adapter: 57001-1415 Lead Wire - Peak Voltage Adapter: 57001-1449 Key Registration Unit: 57001-1582 Grip: 57001-1591 Flywheel & Pulley Holder: 57001-1605 Rotor Holder: ...