Kawasaki Ninja Service Manual: IC Igniter Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / IC Igniter Inspection

The IC igniter is built in the ECU [A].

IC Igniter Inspection


Ignition System


Ignition System Circuit

Ignition System Circuit


1. Ignition Switch

2. Engine Stop Switch

3. Stick Coils

4. Spark Plugs

5. Crankshaft Sensor

6. Primary Fuel Injectors

7. Secondary Fuel Injectors

8. Gear Position Switch

9. Sidestand Switch

10. Joint Connector E

11. ECU

12. Battery

13. Main Fuse 30 A

14. ECU Fuse 15 A

15. Frame Grounds

16. Fuel Pump

17. Fuel Pump Relay

18. Relay Box

19. Starter Lockout Switch

20. Ignition Fuse 15 A

21. Fuse Box 1

22. Joint Connector F

23. Vehicle-down Sensor

Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A]. 1st Check Start the engine to the following conditions Condition: Transmission Gear → 1st Position Clutch Lever → ...

Electric Starter System
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Other materials:

Spring Preload Adjustment
To adjust the spring preload, turn the spring preload adjuster [A]. The standard adjuster setting is the 6 turns in from the fully counterclockwise position. WARNINGIf both adjusters are not adjusted equally, handling may be impaired and a hazardous condition may result. B ...

Muffler Body Installation
Replace the muffler body gasket [A] with a new one. Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber. Install the muffler body clamp [C] as shown in the figure. Insert the projection [D] into the slot [ ...

Piston Ring Thickness Inspection
Measure the piston ring thickness. Use the micrometer to measure at several points around the ring. Piston Ring Thickness Standard: Top [A] 0.77 0.79 mm (0.0303 0.0311 in.) Second [B] 0.78 0.79 mm (0.0307 0.0311 in.) Service Limit: Top 0.70 mm (0.0276 in.) Second 0.71 mm (0.0280 ...