Kawasaki Ninja Service Manual: IC Igniter Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / IC Igniter Inspection

The IC igniter is built in the ECU [A].

IC Igniter Inspection


Ignition System


Ignition System Circuit

Ignition System Circuit


1. Ignition Switch

2. Engine Stop Switch

3. Stick Coils

4. Spark Plugs

5. Crankshaft Sensor

6. Primary Fuel Injectors

7. Secondary Fuel Injectors

8. Gear Position Switch

9. Sidestand Switch

10. Joint Connector E

11. ECU

12. Battery

13. Main Fuse 30 A

14. ECU Fuse 15 A

15. Frame Grounds

16. Fuel Pump

17. Fuel Pump Relay

18. Relay Box

19. Starter Lockout Switch

20. Ignition Fuse 15 A

21. Fuse Box 1

22. Joint Connector F

23. Vehicle-down Sensor

Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A]. 1st Check Start the engine to the following conditions Condition: Transmission Gear → 1st Position Clutch Lever → ...

Electric Starter System
...

Other materials:

Crankcase Halves Assembly
Install: Crankshaft (see Crankshaft Installation) Connecting Rods (see Connecting Rod Installation) Using a cleaning fluid, clean off any oil or dirt on the mating surface of the crankcase halves. Apply liquid gasket to the mating surface of the lower crankcase half as shown in the fi ...

Intake Air Pressure Sensor #1 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor #1 in the same way as input voltage inspection, note the following. Disconnect the intake air pressure sensor #1 connector and connect the measuring adapter [A] between these connectors. [B] Main Harness [C] Intake Air Pressu ...

Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance. Insert a thickness gauge [A] between the big end and either crank web to determine clearance. Connecting Rod Big End Side Clearance Standard: 0.13 0.38 mm (0.0051 0.0150 in.) Service Limit: 0.58 mm (0.023 in.) If the clearance exceeds ...