| WARNING The ignition system produces extremely high voltage. Do not touch the spark plug, ignition coil or ignition coil lead while the engine is running, or you could receive a severe electrical shock. |
NOTICE
Do not disconnect the battery cables or any other electrical connections when the ignition switch is ON, or while the engine is running. This is to prevent ECU damage.
Do not install the battery backwards. The negative side is grounded. This is to prevent damage to the ECU.
Regulator/Rectifier Inspection
Crankshaft Sensor RemovalCrankcase Halves Assembly
Install:
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Using a cleaning fluid, clean off any oil or dirt on the mating
surface of the crankcase halves.
Apply liquid gasket to the mating surface of the lower
crankcase half as shown in the fi ...
Additional Considerations for High Speed Operation
Brakes: The importance of the brakes, especially during high speed
operation,
cannot be overemphasized. Check to see that they are correctly adjusted and
functioning
properly.
Steering: Looseness in the steering can cause loss of control. Check to see that
the handlebar turns freely but ha ...
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...