1st Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
If the engine is start, inspect the starter lockout switch, gear position switch and relay box.
2nd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Pulled in
Sidestand → Up
Turn the ignition switch to ON and push the starter button.
Then the starter motor should turn when the starter system circuit is normality.
If the starter motor is not turn, inspect the starter lockout switch, sidestand switch, relay box and starter relay.
3rd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Up
If the engine may not be stopped, inspect the gear position switch, sidestand switch and relay box.
If their parts are normality, replace the ECU.
Electrical Wiring
Wiring Inspection
Visually inspect the wiring for signs of burning, fraying,
etc.
If any wiring is poor, replace the damaged wiring.
Pull each connector [A] apart and inspect it for corrosion,
dirt, and damage.
If the connector is corroded or dirty, clean it carefully. If it
is da ...
Idle Speed Control Valve Actuator Installation
Replace the O-ring [A] with a new one.
Apply engine oil to the new O-ring.
Install the idle speed control valve [A] as shown in the
figure.
10° [B]
Tighten:
Torque - Idle Speed Control Valve Actuator Retainer
Screws: 2.06 N·m (0.21 kgf·m, 18 in·lb)
Install th ...
Replacement Parts
Replacement parts must be KAWASAKI genuine or
recommended by KAWASAKI. Gaskets, O-rings, oil seals,
grease seals, circlips, cotter pins or self-locking nuts must
be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly,
howe ...