1st Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
If the engine is start, inspect the starter lockout switch, gear position switch and relay box.
2nd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Pulled in
Sidestand → Up
Turn the ignition switch to ON and push the starter button.
Then the starter motor should turn when the starter system circuit is normality.
If the starter motor is not turn, inspect the starter lockout switch, sidestand switch, relay box and starter relay.
3rd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Up
If the engine may not be stopped, inspect the gear position switch, sidestand switch and relay box.
If their parts are normality, replace the ECU.
Piston Ring Groove Width Inspection
Measure the piston ring groove width.
Use a vernier caliper at several points around the piston.
Piston Ring Groove Width
Standard:
Top [A] 0.82 0.84 mm (0.0323
0.0331 in.)
Second [B] 0.82 0.84 mm
(0.0323 0.0331 in.)
Service Limit:
0.92 mm (0.036 in.)
Second 0.92 mm (0.036 in.)
...
Camshaft Chain Tensioner Removal
NOTICE
This is a non-return type camshaft chain tensioner.
The push rod does not return to its original position
once it moves out to take up camshaft chain slack.
Observe all the rules listed below.
When removing the tensioner, do not take out the
mounting bolts only halfway. Retighteni ...
Idle Speed
The idle speed inspection should be
performed in accordance with the Periodic
Maintenance Chart.
This motorcycle is equipped with the
Idle Speed Control valve. If the idle
speed is disturbed, inspection of the
idle speed control should be done by
an authorized Kawasaki dealer.
NOTE
While ...