For models equipped with KIBS*
KIBS*: Kawasaki Intelligent anti-lock Brake System
Piston Removal
Remove:
Crankshaft (see Crankshaft Removal)
Remove the piston together with the connecting rod to the
cylinder head side.
NOTICE
Discard the connecting rod bolts and nuts. To prevent
damage to the crankpin surfaces, do not allow
the connecting rod bolts to bump against the
crankpins. ...
Oil Level Inspection
If the oil has just been changed, start
the engine and run it for severalminutes
at idle speed. This fills the oil
filter with oil. Stop the engine, then
wait several minutes until the oil settles.
NOTICE
Racing the engine before the oil
reaches every part can cause engine
seizure.
...
Oil Cooler Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Install the water hoses and hose clamps [A] as shown in
the figure.
Water Hose (About 300 mm, 11.8 in.) [B]
Water Hose (About 130 mm, 5.1 in.) [C]
Yellow Paint [D]
Tighten:
Torque - Water Hose Clamp S ...