Kawasaki Ninja Service Manual: Upper Fairing Assembly Disassembly

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Disassembly

Upper Fairing Assembly Disassembly


Upper Fairing Assembly Assembly

When installing the clamps of the upper fairing, refer to the Exploded View section.

Upper Fairing Assembly Installation
Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Upper Inner Fairing Removal
Remove: Quick Rivet [A] Bolt [B] Clear the projection [C] from the hole and remove the upper inner fairing. ...

Other materials:

Valve Removal
Remove the cylinder head (see Cylinder Head Removal). Remove the valve lifter and shim. Mark and record the valve lifter and shim locations so they can be installed in their original positions. Using the valve spring compressor assembly, remove the valve. Special Tools - Valve ...

Water Pump Housing Assembly
NOTICE Do not reuse the mechanical seal and oil seal. Apply high-temperature grease to the new oil seal lips [A]. Press the new oil seal into the housing with a bearing driver [B] until it stops at the bottom surface [C] of the housing. Special Tool - Bearing Driver Set: 57001-1129 ...

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...