Kawasaki Ninja Service Manual: Upper Fairing Assembly Disassembly

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Disassembly

Upper Fairing Assembly Disassembly


Upper Fairing Assembly Assembly

When installing the clamps of the upper fairing, refer to the Exploded View section.

Upper Fairing Assembly Installation
Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Upper Inner Fairing Removal
Remove: Quick Rivet [A] Bolt [B] Clear the projection [C] from the hole and remove the upper inner fairing. ...

Other materials:

Air Cleaner Housing Removal
Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter). Disconnect the secondary fuel injector connectors [C]. Free the lead from the grooves [D]. ...

Starter Clutch Removal
Remove: Torque Limiter (see Torque Limiter Removal) Transmission Assy (see Transmission Assy Removal) Starter Clutch Shaft Holder Bolt [A] Starter Clutch Shaft Bolt [B] Starter Clutch Shaft Holder [C] Remove the starter clutch shaft [A] using a suitable M8 bolt [B]. Take ...

Piston Ring Groove Width Inspection
Measure the piston ring groove width. Use a vernier caliper at several points around the piston. Piston Ring Groove Width Standard: Top [A] 0.82 0.84 mm (0.0323 0.0331 in.) Second [B] 0.82 0.84 mm (0.0323 0.0331 in.) Service Limit: 0.92 mm (0.036 in.) Second 0.92 mm (0.036 in.) ...