Kawasaki Ninja Service Manual: Upper Fairing Assembly Installation

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Installation

Installation is the reverse of removal. Note the following.

Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Spread the upper fairing assembly lightly for easy installation.
Fit the edge of the intake air duct [A] to the upper fairing assembly [B].

Upper Fairing Assembly Installation

Upper Fairing Assembly Removal

Remove: Lower Fairings (see Lower Fairing Removal) Center Inner Fairing (see Center Inner Fairing Removal) Upper Inner Fairings (see Upper Inner Fairing Removal) Windshield (see Windshield ...

Upper Fairing Assembly Disassembly

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal) Headlight (see Headlight Removal/Installation in the Electrical System chapter) City Light (LED) (see City Light (LED) ...

Other materials:

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...

Lower Fairing Installation
Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the edge of the pad and the fairing [D], and fit the edge of the pad to the boss [E]. Insert the hoo ...

Crankshaft Main Bearing Insert/Journal Wear Inspection
Split the crankcase (see Crankcase Splitting). Cut strips of plastigage to journal width. Place a strip on each journal parallel to the crankshaft installed in the correct position. Tighten the crankcase bolts to the specified torque (see Crankcase Assembly). NOTE Do not turn ...