Kawasaki Ninja Service Manual: Upper Inner Fairing Removal

Upper Fairing Assembly Disassembly

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal) Headlight (see Headlight Removal/Installation in the Electrical System chapter) City Light (LED) (see City Light (LED) ...

Upper Inner Fairing Installation

Installation is the reverse of removal. Note the following. Place the tab [A] under the cover as shown in the figure. Insert the projection [B] into the grommet [C]. ...

Other materials:

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace the starter motor with a new one if there is any damage or wear. Visually inspect the commutato ...

Connecting Rod Twist Inspection
With the big-end arbor [A] still on V block [C], hold the connecting rod horizontally and measure the amount that the arbor [B] varies from being paralleled with the surface plate over a 100 mm (3.94 in.) length of the arbor to determine the amount of connecting rod twist. If the conne ...

Torque Limiter Installation
Apply molybdenum disulfide grease to the torque limiter shaft [A]. Install the torque limiter [B], the collar [C] and the shaft. Turn the large-hole end of the shaft to inside as shown in the figure. Replace the washer [D] with a new one. Apply a non-permanent locking agent to the t ...