Kawasaki Ninja Service Manual: Upper Fairing Assembly Removal

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Removal

Remove: Lower Fairings (see Lower Fairing Removal) Center Inner Fairing (see Center Inner Fairing Removal) Upper Inner Fairings (see Upper Inner Fairing Removal) Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A] (both sides).
Remove the bolts [B] and the rear view mirror [C] (both sides).

Upper Fairing Assembly Removal

Disconnect: Regulator/Rectifier Connectors [A] Headlight Lead Connector [B]
Remove the fuse box [C].
Open the clamp [D].

Upper Fairing Assembly Removal

Disconnect: City Light Lead Connector [A] Headlight Lead Connector [B]
Open the clamps [C].

Upper Fairing Assembly Removal

For models equipped with an evaporative emission control system, note the following.

Take the hoses [A] off the canister [B].

Open the clamp [C].

Remove the quick rivet [D].

Upper Fairing Assembly Removal

Remove the bolts [A], and take off the upper fairing assembly.

Upper Fairing Assembly Removal

Lower Fairing Installation

Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the ed ...

Upper Fairing Assembly Installation

Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Other materials:

Exhaust Butterfly Valve Actuator Sensor Resistance Inspection
Turn the ignition switch to OFF. Disconnect the exhaust butterfly valve actuator sensor connector (3 pins connector) [A] (see Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection). Connect a digital meter [B] to the exhaust butterfly valve actuator sensor connector. Measur ...

Rear Wheel Rotation Sensor Signal Abnormal (Service Code b 44)
Measure the air gap between the rear wheel rotation sensor and sensor rotor. Thickness Gauge [A] Air Gap Standard: 0.4 1.6 mm (0.02 0.06 in.) If the measurement is not the standard, check each part for deformation and looseness and correct accordingly. If the measurement is the sta ...

Rear Caliper Removal
Remove: Bolt [A] Rear Wheel Rotation Sensor [B] Loosen the banjo bolt [C] at the brake hose lower end, and tighten it loosely. Loosen the caliper holder pin [D]. Remove the rear wheel (see Rear Wheel Removal in the Wheels/Tires chapter). Unscrew the banjo bolt and remove t ...