If the tester does not read as specified, replace the relay box.
Relay Circuit Inspection (with the battery disconnected)
*: The actual reading varies with the hand tester used.
Relay Circuit Inspection (with the battery connected)
(+): Apply positive lead.
(–): Apply negative lead.
Relay Box Removal
Diode Circuit InspectionInquiries to Rider
DFI Diagnosis Flow Chart
Each rider reacts to problems in different ways, so it is important to
confirm what kind of symptoms
the rider has encountered.
Try to find out exactly what problem occurred under exactly what
conditions by asking the rider;
knowing this information may h ...
Switch Inspection
Using a hand tester, check to see that only the connections
shown in the table have continuity.
Special Tool - Hand Tester: 57001-1394
For the switch housings and the ignition switch, refer to
the tables in the Wiring Diagram.
If the switch has an open or short, repair it or replace it
w ...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...