Kawasaki Ninja Service Manual: Air Intake Duct Assembly (US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Duct Assembly (US, CA and CAL Models)

Install the dampers [A] and seal [B] as shown in the figure.
Fit the holder [C] to the air intake ducts [D].

Projections [E] and Holes [F] Grooves [G] and Ribs [H]
Tighten:

Torque - Air Intake Duct Assembly Screws [I]: 1.5 N·m (0.15 kgf·m, 13 in·lb)

Turn the plug [J] so that the triangle marks [K] faces the front and rear.
Install the seal [L] and screen [M] to the air intake duct securely.
Install the pad [N] so that the open side [O] faces downward.

Air Intake Duct Assembly (US, CA and CAL Models)

Air Intake Duct Disassembly (US, CA and CAL Models)

Remove: Pad [A] Seal [B] and Screen [C] Plug [D] (Turn 90°) Screws [E] Holder [F] ...

Air Intake Duct Disassembly (Other than US, CA and CAL Models)

Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intak ...

Other materials:

Valve Installation
NOTICE Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve. Replace the oil seal with a new one. Apply a thin coat of molybdenum disulfide grease to the valve stem before valve installation. Install the springs so ...

Fuse Inspection
Remove the fuse. Inspect the fuse element. If it is blown out, replace the fuse. Before replacing a blown fuse, always check the amperage in the affected circuit. If the amperage is equal to or greater than the fuse rating, check the wiring and related components for a short circuit. ...

Service Code Reading
The service code(s) is displayed on the LCD by the number of two digits. NOTE The service code of the KIBS and ABS adds “b” at the left side of the code. The service code of the ESD adds “E” at the left side of the code. When there are a number of problems, all the serv ...