Kawasaki Ninja Service Manual: Air Intake Duct Assembly (US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Duct Assembly (US, CA and CAL Models)

Install the dampers [A] and seal [B] as shown in the figure.
Fit the holder [C] to the air intake ducts [D].

Projections [E] and Holes [F] Grooves [G] and Ribs [H]
Tighten:

Torque - Air Intake Duct Assembly Screws [I]: 1.5 N·m (0.15 kgf·m, 13 in·lb)

Turn the plug [J] so that the triangle marks [K] faces the front and rear.
Install the seal [L] and screen [M] to the air intake duct securely.
Install the pad [N] so that the open side [O] faces downward.

Air Intake Duct Assembly (US, CA and CAL Models)

Air Intake Duct Disassembly (US, CA and CAL Models)

Remove: Pad [A] Seal [B] and Screen [C] Plug [D] (Turn 90°) Screws [E] Holder [F] ...

Air Intake Duct Disassembly (Other than US, CA and CAL Models)

Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intak ...

Other materials:

Fuse Box Fuse Removal
Remove the left upper inner fairing (see Upper Inner Fairing Removal in the Frame chapter). Unlock the hook [A] to take off the fuse box 1 [B]. Unlock the hook [C] to lift up the lid. Pull the fuses [A] straight out of the fuse box 1 with needle nose pliers. Fuse Box 2 ...

Camshaft Removal
Remove: Cylinder Head Cover (see Cylinder Head Cover Removal) Crankshaft Sensor Cover (see Crankshaft Sensor Removal in the Electrical System chapter) Using a wrench on the timing rotor bolt [A], turn the crankshaft clockwise until the line [B] (TDC mark for #1,4 pistons) on the timin ...

Water Pump Impeller Disassembly/Assembly
Remove the water pump impeller (see Oil Pump Removal in the Engine Lubrication System chapter). The sealing seat and rubber seal may be removed easily by hand. Apply coolant around the surfaces of the rubber seal and sealing seat. Install the rubber seal [A] and sealing seat [B] into ...