Electrical Wiring
Battery RemovalSwitch Inspection
Using a hand tester, check to see that only the connections
shown in the table have continuity.
Special Tool - Hand Tester: 57001-1394
For the switch housings and the ignition switch, refer to
the tables in the Wiring Diagram.
If the switch has an open or short, repair it or replace it
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Main Throttle Sensor Resistance Inspection
Turn the ignition switch to OFF.
Measure the main throttle sensor resistance in the same
way as input voltage inspection, note the following.
Disconnect the throttle sensor setting adapter [A] from the
connector of the main harness side.
Special Tool - Throttle Sensor Setting Adapter: 57 ...
Cylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting).
Remove the pistons (see Piston Removal).
Assemble the cylinder (upper crankcase) [A], the cylinder
head [B] and the cylinder head gasket [C].
Tighten the cylinder head bolts (see Cylinder Head Installation
in the Engine Top End chapter).
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