Kawasaki Ninja Service Manual: Rear Master Cylinder Installation
- Replace the washers that are on each side of hose fitting
with new ones.
- Install the brake hose [A].
Touch the brake hose to the stopper [B] of the rear master
cylinder.
- Tighten:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
- Install the master cylinder, the bracket and other parts
(see Brake Pedal Installation).
- Bleed the brake line (see Brake Line Bleeding).
- Check the brake for good braking power, no brake drag,
and no fluid leakage.
Front Master Cylinder Disassembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Rear Master Cylinder Disassembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Master Cylinder Assembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Unscrew the brake hose banjo bolt [A] and remove the
brake hose (see Brake Hose and Pipe Replacement in
the Periodic Maintenance chapter).
Remove:
Rear Master Cylinder Mounting Bolts [B]
...
Remove the master cylinders (see Front/Rear Master
Cylinder Removal).
Disassemble the front and rear master cylinders (see
Master Cylinder Rubber Parts Replacement in the Periodic
Maintenan ...
Other materials:
Throttle Body Assy Installation
Apply a thin coat of grease to the throttle cable lower ends.
Fit the accelerator cable end [A] and the decelerator cable
end [B] into the throttle pulley.
Install the clamp [C] securely.
Install the throttle body assy holder clamp bolt heads [A]
outside as shown in the figure.
...
Wiring Diagram (US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
...
Fuel Hose Replacement
Remove the fuel tank (see Fuel Tank Removal in the Fuel
System (DFI) chapter).
WARNINGFuel is flammable and explosive under
certain conditions
and can cause severe burns. Be prepared
for fuel spillage; any spilled fuel must be completely
wiped up immediately. When the fue ...
Rear Master Cylinder Removal
Master Cylinder Inspection (Visual Inspection)