Kawasaki Ninja Service Manual: Rear Master Cylinder Installation
- Replace the washers that are on each side of hose fitting
with new ones.
- Install the brake hose [A].
Touch the brake hose to the stopper [B] of the rear master
cylinder.
- Tighten:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
- Install the master cylinder, the bracket and other parts
(see Brake Pedal Installation).
- Bleed the brake line (see Brake Line Bleeding).
- Check the brake for good braking power, no brake drag,
and no fluid leakage.
Front Master Cylinder Disassembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Rear Master Cylinder Disassembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Master Cylinder Assembly
- Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Unscrew the brake hose banjo bolt [A] and remove the
brake hose (see Brake Hose and Pipe Replacement in
the Periodic Maintenance chapter).
Remove:
Rear Master Cylinder Mounting Bolts [B]
...
Remove the master cylinders (see Front/Rear Master
Cylinder Removal).
Disassemble the front and rear master cylinders (see
Master Cylinder Rubber Parts Replacement in the Periodic
Maintenan ...
Other materials:
Battery Installation
Place the battery in the battery case.
Connect the (+) cable to the (+) terminal,
and then connect the (–) cable
to the (–) terminal.
NOTICE
Installing the (–) cable to the (+)
terminal of the battery or the (+)
cable to the (–) terminal of the
battery can seriously damaged
...
External Shift Mechanism Removal
Remove:
Shift Lever (see Shift Pedal Removal)
Oil Pump Drive Gear (see Oil Pump Drive Gear Removal/
Installation in the Engine Lubrication System
chapter)
Circlip [A]
Washer [B]
Special Tool - Outside Circlip Pliers: 57001-144
Remove:
Shift Shaft Assembly [A]
Washer [B] ...
Wiring Diagram (Other than US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
...
Rear Master Cylinder Removal
Master Cylinder Inspection (Visual Inspection)