Break-in
Starting the EnginePassenger’s Seat Removal
Remove the passenger’s seat by inserting
the ignition key into the seat
lock, and turning it clockwise.
A. Seat Lock
B. Ignition Key
C. Passenger’s seat
D. Pull up
NOTE
When removing the passenger’s
seat, pull it up while turning the key. ...
Crankshaft Main Bearing
Insert/Journal Wear Inspection
Split the crankcase (see Crankcase Splitting).
Cut strips of plastigage to journal width.
Place a strip on each journal parallel to the crankshaft
installed in the correct position.
Tighten the crankcase bolts to the specified torque (see
Crankcase Assembly).
NOTE
Do not turn ...
Replacement Parts
Replacement parts must be KAWASAKI genuine or
recommended by KAWASAKI. Gaskets, O-rings, oil seals,
grease seals, circlips, cotter pins or self-locking nuts must
be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly,
howe ...