
1. Ignition Switch
2. Joint Connector F
3. Stop Watch Button
4. Oil Pressure Switch
5. Crankshaft Sensor
6. Water Temperature Sensor
7. Gear Position Switch
8. Intake Air Temperature Sensor
9. ESD ECU (ZX1000JD/KD)
10. ECU
11. Rear Wheel Rotation Sensor
12. Engine Ground
13. Battery 12 V 6 Ah
14. Main Fuse 30 A
15. Fuse Box 2
16. Meter Fuse 10 A
17. Frame Ground 3
18. Frame Ground 1
19. Frame Ground 4 (ZX1000JD/KD)
20. Fuel Reserve Switch
21. Headlight Relay
22. Turn Signal Relay
23. Mode Switch
24. Dimmer Switch
25. Turn Signal Switch
26. Passing Button
27. Joint Connector D
28. Joint Connector C
29. Fuse Box 1
30. ESD Fuse 10 A (ZX1000JD/KD)
31. Turn Signal Relay Fuse 10 A
32. Brake Light/Horn Fuse 10 A
33. Headlight Relay Fuse 15 A
34. Ignition Fuse 15 A
35. Meter Unit
Check 3-7 Stop Watch Inspection
Meter Unit Circuit (ZX1000K Model)Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance.
Insert a thickness gauge [A] between the big end and either
crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 0.38 mm
(0.0051 0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds ...
Clutch Cover Installation
Using a cleaning fluid, clean off any oil or dirt that may
be on the silicone sealant coating area. Dry them with a
clean cloth.
Apply silicone sealant to the area [A] where the mating
surface of the crankcase touches the clutch cover gasket.
Sealant - Liquid Gasket, TB1211F: 92104-000 ...
Diode Circuit Inspection
Remove the relay box (see Relay Box Removal).
Check conductivity of the following pairs of terminals (see
Relay Box Internal Circuit in this section).
Diode Circuit Inspection
The resistance should be low in one direction and more
than 10 times as much in the other direction. If any dio ...