1. Ignition Switch
2. Joint Connector F
3. Stop Watch Button
4. Oil Pressure Switch
5. Crankshaft Sensor
6. Water Temperature Sensor
7. Gear Position Switch
8. Intake Air Temperature Sensor
9. ESD ECU (ZX1000JD/KD)
10. ECU
11. Rear Wheel Rotation Sensor
12. Engine Ground
13. Battery 12 V 6 Ah
14. Main Fuse 30 A
15. Fuse Box 2
16. Meter Fuse 10 A
17. Frame Ground 3
18. Frame Ground 1
19. Frame Ground 4 (ZX1000JD/KD)
20. Fuel Reserve Switch
21. Headlight Relay
22. Turn Signal Relay
23. Mode Switch
24. Dimmer Switch
25. Turn Signal Switch
26. Passing Button
27. Joint Connector D
28. Joint Connector C
29. Fuse Box 1
30. ESD Fuse 10 A (ZX1000JD/KD)
31. Turn Signal Relay Fuse 10 A
32. Brake Light/Horn Fuse 10 A
33. Headlight Relay Fuse 15 A
34. Ignition Fuse 15 A
35. Meter Unit
Check 3-7 Stop Watch Inspection
Meter Unit Circuit (ZX1000K Model)Piston Ring Thickness Inspection
Measure the piston ring thickness.
Use the micrometer to measure at several points around
the ring.
Piston Ring Thickness
Standard:
Top [A] 0.77 0.79 mm (0.0303
0.0311 in.)
Second [B] 0.78 0.79 mm
(0.0307 0.0311 in.)
Service Limit:
Top 0.70 mm (0.0276 in.)
Second 0.71 mm (0.0280 ...
Oil Pan Installation
If the oil filter holder bolt [A] was removed, tighten it.
Apply a non-permanent locking agent to the threads of
the oil filter holder bolt.
Torque - Oil Filter Holder Bolt: 35 N·m (3.6 kgf·m, 26 ft·lb)
Replace the O-rings [B] with new ones, and apply grease
to them.
Install the O-ri ...
Relay Circuit Inspection
Remove the relay box (see Relay Box Removal).
Check conductivity of the following numbered terminals
by connecting the hand tester and one 12 V battery to the
relay box as shown in the figure (see Relay Box Internal
Circuit in this section).
If the tester does not read as specified, re ...