Kawasaki Ninja Service Manual: Oil Pump Installation

Kawasaki Ninja Service Manual / Engine Lubrication System / Oil Pump / Oil Pump Installation

To prevent dropping, apply grease to the pin.

Fit the slot [E] onto the projection [F].

Oil Pump Installation


Oil Pump Installation


Oil Pump Installation


Torque - Water Pump Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Insert the bolt (L = 25 mm, 1.0 in.) to the upper bolt hole.

Torque - Water Pipe Mounting Bolt: 9.8 N·m (1.0 kgf·m, 87 in·lb) Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Oil Pump Removal
Remove: Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Engine Oil (Drain, see Engine Oil Change in the Periodic Maintenance chapter) Sidestand Switch Lead Connect ...

Oil Pump Drive Gear Removal/Installation
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pump Drive Chain Guide Bolt [A] Oil Pump Drive Chain Guide [B] Oil Pump Drive Gear Bolt [C] Oil Pump Drive Gear [D] Oil Pum ...

Other materials:

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...

Drive Chain Slack Adjustment
Remove the cotter pin [A], and loosen the rear axle nut [B]. Loosen the both chain adjuster locknuts [C]. If the chain is too loose, turn out the left and right chain adjusters [D] evenly. If the chain is too tight, turn in the left and right chain adjusters evenly, and kick the wheel f ...

Engine Oil Flow Chart
1. Oil Screen 2. Oil Pump 3. Oil Pressure Relief Valve 4. Oil Filter 5. Oil Pipe 6. Oil Cooler 7. Balancer Oil Passage 8. Main Oil Passage 9. Crankshaft Oil Passage 10. Oil Pressure Switch 11. Camshaft Oil Passages 12. Drive Shaft Oil Passage 13. Output Shaft Oil Passage 14. Starter ...