Kawasaki Ninja Service Manual: Oil Pump Installation

Kawasaki Ninja Service Manual / Engine Lubrication System / Oil Pump / Oil Pump Installation

To prevent dropping, apply grease to the pin.

Fit the slot [E] onto the projection [F].

Oil Pump Installation


Oil Pump Installation


Oil Pump Installation


Torque - Water Pump Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Insert the bolt (L = 25 mm, 1.0 in.) to the upper bolt hole.

Torque - Water Pipe Mounting Bolt: 9.8 N·m (1.0 kgf·m, 87 in·lb) Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Oil Pump Removal
Remove: Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Engine Oil (Drain, see Engine Oil Change in the Periodic Maintenance chapter) Sidestand Switch Lead Connect ...

Oil Pump Drive Gear Removal/Installation
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pump Drive Chain Guide Bolt [A] Oil Pump Drive Chain Guide [B] Oil Pump Drive Gear Bolt [C] Oil Pump Drive Gear [D] Oil Pum ...

Other materials:

Intake Air Pressure Sensor #1 Removal
NOTICE Never drop the intake air pressure sensor #1 especially on a hard surface. Such a shock to the sensor can damage it. Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Intake Air Pressure Sensor #1 Connector [A] Remove the intake air ...

Relay Box Removal
Remove the left fuel tank cover (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the connectors [A]. Pull out the relay box [B] from the rubber protector [C]. NOTE The relay box has relays and diodes. The relays and diodes can not be removed. Relay Box Installa ...

Throttle Control System
Check the throttle grip play each day before riding the motorcycle, and carry out maintenance and adjustments in accordance with the Periodic Maintenance Chart. Adjust it if necessary. Throttle Grip The throttle grip controls the butterfly valves in the throttle body. If the throttle grip ha ...