Kawasaki Ninja Service Manual: Starter Motor Disassembly

Kawasaki Ninja Service Manual / Electrical System / Electric Starter System / Starter Motor Disassembly

Remove the starter motor (see Starter Motor Removal).
Take off the starter motor through bolts [A] and remove the both end covers [B].

Starter Motor Disassembly

Pull out the armature [A] out of the yoke [B].

Starter Motor Disassembly

NOTE

Do not remove the circlip [C] from the shaft.

Remove the starter motor terminal locknut [A].

Starter Motor Disassembly

Pull out the brushes from the brush holder [A].
Remove: Brush Springs [B] Starter Motor Terminal [C] and O-ring Positive Brush Assy [D] Screw [E] Negative Brush Assy [F] Brush Holder

Starter Motor Disassembly

Starter Motor Installation

NOTICE Do not tap the starter motor shaft or body. Tapping the shaft or body could damage the motor. Clean the starter motor legs [A] and crankcase where the starter motor is ground. Rep ...

Starter Motor Assembly

Install the positive brush assy [A] and the starter motor terminal [B] as shown in the figure. Replace the O-ring [C] with a new one, and install it. Install: Brush Springs [A] Ne ...

Other materials:

Washing Your Motorcycle
Rinse your bike with cold water from a garden hose to remove any loose dirt. Mix a mild neutral detergent (designed for motorcycles or automobiles) and water in a bucket. Use a soft cloth or sponge to wash your motorcycle. If needed, use a mild degreaser to remove any oil or greas ...

Ignition Switch Replacement
Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Disconnect the lead connectors [A]. Remove: Steering Stem Head (see Stem, Stem Bearing Removal in the Steering chapter) Using a small chisel or punch [A], turn out the Torx bolts. ...

Braking
Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping, always apply both brakes at the ...