Kawasaki Ninja Service Manual: Stick Coil Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Stick Coil Inspection

Remove the stick coils (see Stick Coil Removal).
Measure the primary winding resistance [A] as follows.

Connect the hand tester between the coil terminals.

Set the tester to the × 1 Ω range, and read the tester.

Measure the secondary winding resistance [B] as follows.

Connect the tester between the plug terminal and (–) coil terminal

Set the tester to the × 1 kΩ range and read the tester.

Stick Coil Winding Resistance Primary Windings: 0.85 1.15 Ω
Secondary Windings: 5.0 6.8 kΩ

Stick Coil Inspection

If the tester does not read as specified, replace the coil.

Stick Coil Installation

Apply a thin coat of grease [A] to the stick coils for easy installation. Insert the stick coils so that the coil heads align with the lines [B] on the cylinder head cover. NOTICE Do ...

Stick Coil Primary Peak Voltage Inspection

NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltag ...

Other materials:

Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance. Insert a thickness gauge [A] between the big end and either crank web to determine clearance. Connecting Rod Big End Side Clearance Standard: 0.13 0.38 mm (0.0051 0.0150 in.) Service Limit: 0.58 mm (0.023 in.) If the clearance exceeds ...

Rear Shock Absorber Inspection
Remove the rear shock absorber (see Rear Shock Absorber Removal). Visually inspect the following items. Smooth Stroke Oil Leakage Crack or Dent If there is any damage to the rear shock absorber, replace it. Visually inspect the rubber bushing [A]. If it show any signs o ...

Balancer Installation
Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the crankcase. Engage the balancer gear and the crankshaft gear. Insert the balancer shaft until it is bot ...