Kawasaki Ninja Service Manual: Stick Coil Primary Peak Voltage Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Stick Coil Primary Peak Voltage Inspection

NOTE

Be sure the battery is fully charged.

Do not remove the spark plugs.

Stick Coil Primary Peak Voltage Inspection


Install the new spark plug [A] into each stick coil [B], and ground them onto the engine.

Connect the peak voltage adapter [C] into the hand tester [D] which is set to the DC 250 V range.

Connect the adapter to the lead wire-peak voltage adapter [E] which is connected between the stick coil connector and stick coil.

ECU [F] Battery [G]

Special Tools - Hand Tester: 57001-1394 Peak Voltage Adapter: 57001-1415 Type: KEK-54-9-B Lead Wire-Peak Voltage Adapter: 57001 -1449

Stick Coil Primary Peak Voltage Inspection


Connections: Adapter (R, +) → Lead Wire-Peak Voltage Adapter (W) Adapter (BK, –) → Lead Wire-Peak Voltage Adapter (R)

WARNING

To avoid extremely high voltage shocks, do not touch the spark plugs or tester connections.

Stick Coil Primary Peak Voltage Standard: 100 V or more

If the reading is less than the specified value, check the following.

Stick Coils (see Stick Coil Inspection) Crankshaft Sensor (see Crankshaft Sensor Inspection) ECU (see ECU Power Supply Inspection in the Fuel System (DFI) chapter)

Spark Plug Removal

Refer to the Spark Plug Replacement in the Periodic Maintenance chapter.

Spark Plug Installation

Refer to the Spark Plug Replacement in the Periodic Maintenance chapter.

Stick Coil Inspection
Remove the stick coils (see Stick Coil Removal). Measure the primary winding resistance [A] as follows. Connect the hand tester between the coil terminals. Set the tester to the × 1 ...

Spark Plug Condition Inspection
Remove the spark plugs (see Spark Plug Replacement in the Periodic Maintenance chapter). Visually inspect the spark plugs. If the spark plug center electrode [A] and/or side electrode [B] a ...

Other materials:

Camshaft Removal
Remove: Cylinder Head Cover (see Cylinder Head Cover Removal) Crankshaft Sensor Cover (see Crankshaft Sensor Removal in the Electrical System chapter) Using a wrench on the timing rotor bolt [A], turn the crankshaft clockwise until the line [B] (TDC mark for #1,4 pistons) on the timin ...

Coolant Temperature Meter
The coolant temperature gauge indicates temperature of the engine coolant. The “ � symbol is displayed if the coolant temperature meter is selected. A. Coolant Temperature Meter B. Warning Indicator Light (Red) C. “ � Symbol If the coolant temperature is below 40°C (104°F ...

Operating Procedures
Clean the seat area carefully. Coat the seat with machinist’s dye. Fit a 45° cutter into the holder and slide it into the valve guide. Press down lightly on the handle and turn it right or left. Grind the seating surface only until it is smooth. NOTICE Do not grind the seat too ...